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Agricultural machinery

We need to import the most developed equipment of Agricultural machinery technique. Your any information on this field will be highly appreciated. Welcome to China to invest and cooperate on the subjects about Agricultural machinery.

The introduction of Chinese perfect products:

Model 93RF50 Multifunction Grass Kneading Crusher

Inner-Mongolia Linhe City Futian Machinery Co., Ltd
Brief Introduction

It was first built in 1992, Futian Machinery Co., Ltd in Linhe city, Inner-Mongolia, China is a special producer focus on the research and development of technical equipment on small-sized farm machinery. The Company is solid in strength, well-equipped, the major farm machinery to be researched and developed include: the multifunction series products of the grass knead crushers, grass-cut crushers, Sunflower seeds dressers, corn point-seeders, corn and sunflower threshers, melon seeds threshers, circular rakes, seeding machines and its spare parts chains, seeds box, multifunction series open and close machine, fittings to the steel windows, over 20 varieties in three trades. T he quality is reliable with strong capacity, they are sold to Inner-Mongolia, Helongjiang, Jilin, Liaoning, Shandong, Jiangsu, Shaanxi, Ningxia, and Xinjiang, as well as Southeast Asia countries and regions, such as Cambodia, Viet Nam, Burma.

The multifunction series grass knead crusher produced by Futian Company in 1993, one machine has several purposes, having s strong adaptability, and high efficiency and low energy-consumption, through the formation and adjustment of all kinds of accessories and components, having a wide functions, easy operation and safety in use. It can successfully process all kinds of farm crops stalks, straws, as well as the wild plants such as grass, bushes. And cut and knead them into filaments, and can also chop and crush corn and legume stalks, sunflower heads, vegetable leaves as well as all kind of dry stalks, and processed them into fine animal feeder or grass powder; the sweet beets, turnips, vegetable marrow can also be crushed and made them into paste. All functions are scientifically designed and reasonable in structure, easy and convenient in operation, taking a leading position on same kind products at home, and become a product with a most competitive force in Chinese market. At present, the demand is far exceed the supply of the goods, warmly received by vast animal breeding households both inside and outside China.

The multifunction series grass knead crusher has obtained State applicable patent certificate and the Technical Promotion Certificate by the Ministry of Agriculture both in August 2000; In September 2001, it has been listed into the Plan of New Key Product by the five ministries and commissions of the State, such as the Ministry of Agriculture, and Ministry of Science and Technology, and received a Science and technology Award of the State New Products.

The guiding policy of Futian Company is "Foster the sense of exquisite goods, build the brand products", To serve our customers in line with the spirit "Futian undertakings, Man as the Principle", Chen Heng, the general manager of the company, and all employees warmly welcome new and old friends both in China and from abroad to tour and sightseeing here, discuss business and cooperation, common development via joint operation.

Description in Application

Dear Users,
We are delight to see that you chose to use the Futianbrand products among all other numerous brands. We proceed our operation based on the motto of "Quality Comes First, and Customers Service First", "Foster the sense of exquisite goods, build the brand products", satisfy the customers inside and outside China with maxi-extent. We hope that our product will be a good assistant in your road advancing to wealth. Please read the Operation Manual attentively after you bought "Futian Brand" multifunction grass knead crusher, it will give all information needed for correctly use and operation of this machine, and let this device to give full play of its role in production. Your great concern to our products and valuable comments will, as always, warmly welcome, so as to ensure to provide fine quality products and service to our customers. Please properly keep the Operation Manual, for your reference at any time.

I. Characteristics
The unit is advanced small-sized farm machinery manufactured specifically for the animal breeding households to process the animal forage. The multi-purpose operation can be realized in single machine through the adjustment of all accessories, having a strong adaptability, due to scientific design, it's reasonable in structure, with a high work efficiency, safety and energy-saving, and holding a leading position in the trade of small farm machinery in China.
The machine equipped with safety protection device, safety panel, and safety hood, in the process of operation, so it's safety and reliable in use, and has a wide ability. In the process of grass kneading, all needed sizes can be obtained only through adjusting the accessories. It can process all farm crops stalks, straws, grass, and bushes of wild plants into filaments so as to storage, directly use it as forage for animals. It can also process the corn, legume, sunflowers crowns, vegetable leaves, as well as all stalks and strews, hay into fine forage via properly adjusting of the unit accessories according to customers requirements. It can also crush the sweet beets, turnips, and vegetable marrow, make it into paste. All operation are simple and easy, completely satisfy the demands for processing.
Owing to all aforesaid advantages, and the processed forage is well suitable for animal eating, the utilization rate of processed forage is over 98%, therefore, it received a high praising by the users in surrounding regions, as well as the users in other regions of China and outside China, it's really a first choice for animal breeding farmers.

Introduction to the Products

Model 93RF50 Multifunction Grass Kneading Crusher
Technical Parameter and Performance Index
Driven Power: 4-Wheeled tractor for farm purpose having12 ~ 20 horse powers, 7.5KW ~11KW 4- class electrical motor.
Overall Dimension: 1660mm (length) x 700mm(width) x 1080mm(height)
Total Weight: 148kg
Rotary speed of the main shaft: 2550 r/m
Function: forage processing, grass kneading, crushing, Paste-making-making
Production Efficiency:
1. To process corn stalk with a capacity of 4000~5000kg/h.
2. To process clover with a capacity above 3000kg/h.
3. To knead dried corn stalk: 1000 ~ 1200kg/h.
4. To knead dried sunflower stalk: > 1000kg/h.

Crushing and Paste-making-making:
1. To crush the corn using the screen blade of ф6mm: > 3000kg/h.
2. To crush the corn using the screen blade of ф2mm:>1000kg/h.
3. To crush sunflower crown using the screen blade of ф6mm: > 1000kg/h.
4. To crush all weeds using the screen blade of ф6mm: about 900kg/h.
5. Crush or Paste-making-making to turnips/sweet beets/vegetable marrow: 4000 ~5000kg/h.
Remarks: Model 50 Motor is matched by pulleyф=200mm.

Model 39RF40 Multifunction Grass Kneading Crusher
Technical Parameter and Performance Index
Driven Power: 4-Wheeled tractor for farm purpose having12 ~ 20 horse powers, 7.5KW ~11KW 4- class electrical motor.
Overall Dimension: 1600mm (length) x 600mm(width) x 980mm(height)
Total Weight: 138kg
Rotary speed of the main shaft: 2500 r/m
Function: forage processing, grass kneading, crushing, Paste-making-making
Production Efficiency:
1. To process corn stalk with a capacity of 4000~5000kg/h.
2. To process clover with a capacity above 3000kg/h.
3. To knead dried corn stalk: 1000 ~ 1200kg/h.
4. To knead dried sunflower stalk: > 1000kg/h.

Crushing and Paste-making-making:
1. To crush the corn using the screen blade of ф6mm: > 3000kg/h.
2. To crush the corn using the screen blade of ф2mm:>1000kg/h.
3. To crush sunflower crown using the screen blade of ф6mm: > 1000kg/h.
4. To crush all weeds using the screen blade of ф6mm: about 900kg/h.
5. Crush or Paste-making-making to turnips/sweet beets/vegetable marrow: 4000 ~5000kg/h.
Remarks: Model 40 Motor is matched by pulleyф=160mm.

Model 39RF30 Multifunction Grass Kneading Crusher
Technical Parameter and Performance Index
Driven Power: Diesel Engine 6 ~8 horse powers, 3~4KW 4- class 3-phase motor.
Overall Dimension: 1000mm (length) x 750mm(width) x 750mm(height)
Total Weight: 80kg
Rotary speed of the main shaft: 2600 r/m
Function: grass kneading
Production Efficiency:
1.To knead dried corn stalk: >250kg/h.
2.To knead dried sunflower stalk: > 300kg/h.

Crushing and Paste-making-making:
1. To crush the corn using the screen blade of ф6mm: > 800kg/h.
2. To crush the corn using the screen blade of ф2mm:>200kg/h.
3. To crush sunflower crown using the screen blade of ф6mm: > 200kg/h.
4. To crush all weeds using the screen blade of ф6mm: about 150kg/h.
5. Crush or Paste-making-making to earthnut plants: 1000 kg/h.
Remarks: Model 30 Motor is matched by pulleyф=200mm.

III. Main Structure and Work Principle

Main Structure:
The machine mainly consists of material inlet, safety hood , iron-teeth panel, combined hammer sheets rotor with flywheel, fixed blade, rotary blade, fan, upper and lower machine hood, screen sheets, bearing base, material outlet, tension frame.

Work Principle:
After the material enter into the inlet port, then go forward into the knead and crush chamber pushed by the airflow, hay cutter and hammer sheets, through the integration of all function accessories, it will complete all required productive tasks, then deliver out completing the whole procedure of operation.

IV. Machine Installation
4-Wheel Tractor as the Driving power:
The tractor stays at the back of material outlet, connected by the tension frame and three pieces of belt in between, (after connected then tighten the 3 belts), one end of the tension frame is against the safety bar of the tractor, the other end will be clamped in the tension frame, fully tension the belts using the tension frame and adjustment holes on the machine, then connect the adjust hole on the tension frame and adjust hole on the machine base with the middle bar, proper adjusting shall be made before put into operation (Please refer the Appendix 1 for details).

Motor serve as driving power:
Use suitable motor strictly based on the stipulated parameter, and install the motor tightly on the frame, put into operation after adjust the belts to a moderate degree.

V. Operational Procedure for Safety Production
1. Inspection before operation:Before start the equipment, all linking points shall be checked seriously, and see if there is any loose, rupture or disengaging on the fixtures, pins, and re-tighten all fixtures, especially the double nuts. Inspect and adjust the chopping clearance between rotary blade and fixed blade, shall be 2mm~3mm. The rotation of main shaft shall be free and flexible, should be free from obstacle or friction, or abnormal sound. The machine can be started to work after completion of all inspection.

2. Grass Kneading and Paste-making Operation:Kneading can be conducted to all kinds of stalks and strews with different content of water after installation of iron teeth panel, rotary blade, fan, hammer sheet, and hood. Crushing and paste-making can also be performed to turnips, sweet beets, vegetable marrow. Rough crushing can also be done to corn ears, core of the threshed corn, rough-crushing to the oil-pressed dried residues. The degree of evenness in grass kneading, the fineness of paste-making and rough crushing can be adjusted via adjusting the hammer sheets, the productive result can be realized based on your own requirement, the operation is swift and simple.

3. Operation of Forage: The following adjustment is required from grass kneading to the forage: remove the hammer sheets and iron teeth panel, install five pieces of lower teeth panel to block the outlet of crushing, tighten the fan and the fan chains, tighten and adjust the chop clearance between rotary blade and the fixed blade, the operation can be started.

4. Operation of grass powder and fine animals feeds:The following adjustment is required from grass kneading to crushing: removing the upper iron teeth panel, fan, fan chains, install the upper hammer sheet and screening sheet ( see Appendix drawing 2 for details), the process can be done to corn, legume, sunflower crown ( need to remove rotary blade and blade holder), vegetable leaves, corn stalk, sunflower stalk, wheat straws. The fineness of crushing can be adjusted through using different screen sheets with different hole diameters, the operation is simple and convenient.

5.Grass Kneading and Forage Processing: The former pulley of the 4-wheel tractor can be used directly; when crushing the fine animal-feeds and other forage, to use larger pulley so as to increase the rotation speed of the main shaft and improve the crushing result ( the selection of bigger pulley, the machine speed should not exceed the rated speed which stipulated in the technical parameter). If the larger pulley cannot be properly chosen, the speed of rotation is too high, it will cause damage to the equipment, and the danger is easy to occur.

6. Grass Kneading, Forage-preparation, and Processing of Grass Powder: The protective hood must be installed. The hood must be removed, and install the material panel when crushing sunflower crown, corn and legume forage, the amount of feed-in can be adjusted by using the material insert panel. In the process of forage, the operator is strictly prohibited to put his/her hands inside the hood, so as to avoid any accident occurrence.

7. The grass length can be adjusted via increase or decrease of the hammer sheet: The increase or decrease of the hammer sheets must be in a symmetric way, otherwise, it will break the static balance, cause bigger consuming in power and low efficiency, even the serious vibration will happen, cause the accident. In addition, in the process of the equipment operation, when one corner of the hammer sheets serious wear off, they can be re-installed in a symmetric way after change their direction ( the other three angles can also be installed in a symmetric way), otherwise, it will break the static balance, and the aforesaid accident may occur.

VI. Maintenance
1. The loose-resistance device and oil lubrication condition shall be inspected before operation of the machine.
2. Try to rotate the main shaft, see if there is any phenomenon of friction or other abnormal condition.
3. The two pulleys should be in parallel, the tension of V-belt should be proper.
4. After start operation, the rotation should be balance, without abnormal sound.
5. Material feeding should be evenness and stable, ensure the sound productive efficiency.
6. The oiling should be on a regular basis or every 2 hours, well maintenance.
7. The wear-off condition of the rotary blade and the fixed blade should be checked at a regular time, the edge of the blade should be kept sharp.
8. The teeth panel and screen should be well kept.
9. The wear-off condition of pin axis and hammer should be inspected regularly.

VII. Tips for Safety Operation
1. Read this Operation Manual meticulously before start up the machine, see if all fixtures are tightly locked, proper adjustment and maintenance shall be conducted strictly according to the procedure of the Operation Manual.
2. Work site should be open with a good ventilation, and also equipped with fire-fighting facilities.
3. The driving power shall be chosen rationally based on the Manual instruction, it is strictly prohibit to raise the speed of the main shaft (the maxi rotation shall be less than 2800 rpm).
4. The earthing device should be connected when install motor and other electrical unit.
5. During operation, if any abnormal noise discovered, the machine must be stopped and make an inspection. It is prohibit removing the failure when machine is in operation.
6. During process of operation, when some block occur at the material feed-in and outlet point, it is prohibit to make it through by hand or use other iron bar.
7. It is prohibit the operator to run the machine after drink, in sickness or extremely tired.
8. The iron matter, stones should not be mixed with the material to be processed.
9. The kids who less than 16 years old or the person who do not familiar with the procedure of operation should not be allowed to operate the machine.
10. In the process of production, the safety hood and material panel should not be removed so as to avoid any danger.
11. It is prohibit to deliver the materials by use of iron bar, wood stick when crushing sunflower crown, vegetable, or paste making. The sunflower stalk can be used to assist the material feeding, so as to avoid any danger.
12. During operation of the machine, no people and animal is allowed to stand in front of the materials inlet, so as to avoid any danger.
13. During the process of forage, the fan chains must be installed, so as to prevent the damage of fan.
14. In the process of production, the safety hood must be installed at the driving position of V-belt. (due to different source of driving power used by customers, so it's impossible for our factory to provide all kinds of protective measures of unknown condition, the customer is requested to make their own protective device in light with your actual situation, or contact us to customize the needed device, so as to avoid any danger).
15. When pin spindle 1/3 wear -off, it must be replaced at once.
16. After operation of the equipment, it should be properly maintained, place it in a dry, clean place free from rain, moisture or direct sunlight.

VIII. Common Faults Analysis and Measures of Shooting
I. Unstable rotation with big noise
Fault analysis: 1.Fan or rotary blade damaged;
2. The hammer sheets are broken, or defect.
3. Big wear-off of the bearing, or damage;
4.Damage of pulley, loose between spindles.
Fault Shooting: 1. Replace the damaged rotary blade or fan;
2. Replace the broken or defect hammer sheets in a symmetric way, enable the hammer sheets rotation flexibly.
3. Replace the bearing;
4.Replace or repair the damaged accessories.

2. Temp of bearing is high:
Fault analysis: 1. The pulley is too tight, the tension is too strong.
2. Lack of oil in bearing, oiling is not clean.
3. Use the oil of poor quality.
Fault Shooting: 1. Adjust the distance between the belts, keep a suitable tension;
2. Inject the sufficient clean lubricants timely.
3. Select the fine quality lubricants.
3. Easy Wear-off of V-Belts:
Fault analysis: 1. Distance between two pulleys is too big.
2. Two pulleys are not in parallel.
Fault Shooting: 1. Adjust the distance between the two pulleys.
2. Adjust the parallel between the two pulleys.

4. Main Shaft is winded by some foreign matters.
Fault analysis: the winded grass cause a bigger wear-off of the system;
Fault Shooting: replace the knife or repair it.

5. Raw material mixed into the crushed materials
Fault analysis: Broken spots in the screen;
Fault Shooting: repair or replace the screen;

IX. Service Promise
1. Futian provide three guarantees to the customers for one year. The product can be returned to the factory unconditionally if the customer dissatisfy to the equipment within 7 days after received the machine.
2. The return of goods within the agreed duration of the factory, the factory shall bears the double transport expenses in a distance of 100kilometers and the time-wasted in procurement of this equipment (RMB15 Yuan/day).
3. If any fault of safety performance occur within 60 days after procurement of the equipment, the factory will replace the equipment unconditionally or repair it free of charge based on actual situation.
4. The damage of equipment caused by operator's improper operation, except providing the technical guidance, we only charge the cost for the spare parts replaced.
5. We will pay visit to our customer in irregular time, to know more information on how they apply the equipment, and solve the technical problem in operation.
6. At the request of customer, we'll conduct centralized training to the users, until the customers master the needed technique both in operation and maintenance.
7. Under the condition of strictly follows the operational procedure of the machine, if the safety accident caused by equipment itself, the factory shall bear the relevant responsibility and losses in light with the State related technical specification.

X. Equipment Packing List

1. Grass kneading crusher 1 set
2. Protective panel of crushing 1 piece
3.Screen sheets 4 pieces (in 2 pairs)
4. Model B V-belt: 3 pieces (2600 mm in length)
5. Belt-tension frame 1 pieces
6. Operational manual 1 copy
7. Sketch of screen sheets installation 1 copy
8. CD Disc for equipment operation 1 pieces
9. Quality Certificate 1 copy

Hetao Business Marketing Center
( Futian International Trade Department)
Of Inner-Mongolia Linhe city, Futian Machinery Co., Ltd

Manager: Qin Zijing

West China Global E-Trading Center

Tel: 0086-0478-4213382 传真:0478-4213382 手机:13804783685 15048829869 电邮:qzjnmdk@163.com QQ:1005930473@qq.com

Add: Yongjin East St, Dengkou County, Inner Mongolia, China  P.C. :015200